Common Mistakes for Producing Kraft Boxes – How to Avoid Them?

Kraft cardboard boxes are commonly produced in large quantities due to their low cost and ease of handling. There are various kraft boxes, but the most common is the 3 mm twin-wall version. You can easily use these cardboard boxes for packaging items of different shapes and sizes. The total size of the pre roll packaging box can vary from just a few inches to several feet. Make sure to give precise measurements of the product’s dimensions when packing it into cardboard containers. This will help ensure that there is enough space for the product and that the container is not overfilled.

The mistakes made during the production of kraft boxes include:

1) Improper loading of articles into the container:

Loading articles into kraft boxes is an important step because the box will be sealed during the process. If not packed properly, the products may shift during transit and cause damage to other items or even breakage of some contents.

2) Incorrect labeling on kraft boxes:

The name and address label should be placed in such a way that once the box is sealed, it can’t come out. It is better to put this label on one end of the corrugated board before you produce each kraft box. This will stop the early leakage of information about the origin, contents, and who the packaging was done for. If you are producing them in bulk, separate labels should be affixed to each box. The adhesive used for this should be something that is well tested and can stick to boxes even when they are exposed to bad weather.

3) Too many inks in kraft labels:

Kraft paper itself has a high level of surface porosity, which makes it suitable for printing with inks that can provide clear and vibrant images. However, if more than one color is used on the same label, the ink may run during transit if the cardboard box is wet. This is why each box should have both front and back sides printed on them with only one ink color. Also, make sure to use quality inks that are not easily smudged when they get wet.

4) Error in folding carton flaps:

Before sending the cartons to print, you should check for any errors in the folding of their flaps. Good printing starts with excellent quality boxes that can hold ink without smudging or running, double or single wall cartons that are easy to fold and do not tear easily, etc. If these conditions are not satisfied, you will end up with a product that doesn’t look good.

5) Incorrect application of glue flap adhesive tape:

Adhesive tapes are made by combining kraft paper or films with rubber-based adhesive on one side of the tape. The gummed side of the tape goes against the box body while applying it during the carton assembly process. You need to use adhesive tape to attach the flaps and seal the boxes. You need to do this with pressure and care so that it looks neat. If you use too much or too little, it won’t look good.

6) Poorly printed logos:

Logo printing is not an easy task for the new comers in the market. So, those who design these prints need to pay attention to minute details such as colors used, their shades and intensity, logo size and position, etc., during the process. Even a slight mistake can ruin your card box and give it an unprofessional look.

7) Failure to include embossed company names:

Embossing gives your business card boxes a professional look that many businesses are looking for. If you feel that embossed company names will help your brand grow, make sure to include them in your design.

8) Failing to pay attention to the packaging tape:

Packaging tape is an essential part of a card box as this gives it a proper closure and prevents it from opening accidentally. Make sure that the adhesive used for sticking the layers together is tight enough so that there is no scope of wrapper coming out from one end or other during transportation.

9) Not checking the final product before packing it up:

Once your business card boxes are ready, always check them before sending them off, as even a small mistake can create big problems during transit. Also, do not forget to check the spelling of your company name, as any minor mistake can make you look unprofessional.

10) Failing to communicate with customers:

Regularly follow up with your customers, whether they are retailers or end consumers – especially after delivery of business card boxes. This will help in creating a proper feedback channel and strengthening customer relations.

How to Make Error-Free Packaging Boxes?

It is essential to find out the exact number of business card boxes you need for packaging your products or items, as under-packing can lead to damage during transit, while over-packing can result in additional costs.

Unless you have custom printed boxes, use standard-sized boxes. Oversized or undersized boxes may not fit into any packaging material and will become a waste.

While designing the exterior of business card boxes, or kraft paper box design adding more information on them will make it look cluttered. So, keep design elements to a minimum by sticking with less text and more graphics. Also, avoid making the box design too elaborate as it might affect the legibility of customers.

If at all required, print only one side of business card boxes. Never print on both sides because it will result in wastage of product.

Since business card boxes have high foot traffic, their exterior should be laminated for longer durability. Also, make sure that you use extra care during the lamination process to avoid air bubbles or creases on the surface of the box. Using less attractive boxes can also be an option if a low budget is an issue, but after all, it’s only you who knows what’s best for your brand image.

Concluding Remarks:

Kraft boxes have a long shelf life, and that’s why they are in demand in the market. They can be used in several ways depending on the situation at hand and the requirement of customers. It is always better to invest some time, plan things carefully and use quality materials while manufacturing business card boxes to maintain your brand image.

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